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CVD Process Engineer

Saint Marys, PA

Position Summary:

Position to focus on coatings applied to the surface of machined graphite parts but may also include carbon composite and/or other carbon-based materials. This position is responsible for chemical vapor deposition processes in industrial scale reactors, include low pressure, atmospheric, inductively heated, and resistively heated reactor designs. Activities will revolve around production support on process upsets, product quality assessments and efficiency improvement projects. This role will support production in establishing procedures to ensure stable and safe operation with consistent product quality. Involvement in areas other than coating will be required to fully understand and complete overall job responsibilities (VOG, Graphitization, Machining, Quality/Inspection, etc.).


Your Opportunity:

  • Meet customer quality and performance expectations through process consistency
  • Identify opportunities for scrap (COPQ) reduction and process efficiency improvements
  • Develop and manage work package timelines and budgets to find product performance improvements
  • Develop and define processes and procedures to establish a capable coating process for existing and new product designs
  • Support operation of the CVD department concerning process engineering activities, i.e., work inresponse to specific quality issues or for process optimization such as reduce scrap/lower cost
  • Provide process/equipment analysis and data collection supporting COPQ events
  • Establish effective metrology systems to properly control key product quality metrics
  • Utilize measurement system analyses to assess metrology capability against required tolerances
  • Implement and control effective SPC charting for key product metrics
  • Define OCAPs (out of control action plans) for process failures to facilitate operation team's reponse
  • Lead and participate in SPS (Structured Problem Solving) activities to identify root causes for product and process failure events utilizing 5-why, 8D, Fishbone, C&E matrix and other tools
  • Support Six-Sigma and continuous improvement activities across the site


Your Profile:

  • BS degree in engineering or equivalent technical discipline
  • Exeperience in CVD/CVI, MOCVD, LED, Epitaxial processing preferred
  • Experience with graphite and general ceramic materials preferred
  • Experience with industrial thermal processing reactors
  • Experience working in either a production or R&D environment preferred
  • Proficiency in MS Office applications (Word, Excel, PowerPoint). Expert knowledge of Microsoft Excel: formulas, macros, VBA coding and data analysis is preferred
  • Ability to apply statistical methodology to establish process capability
  • Advanced problem-solving skills
  • Familiarity with materials characterization and physical property testing
  • Knowledge of industrial scale thermal chemical reactors


#CB1


Our Promise:

Convince us with your skills and strengths – in an experienced team, working on challenging tasks. With our leading-edge technologies and materials, you will have freedom to act and a wide range of development opportunities. Attractive remuneration as well as smart fringe benefits are part of our offer.


Equal Opportunity Employer


We provide equal employment opportunities for all employees and applicants for employment without regard to their race, color, religion, national origin, gender, age, veteran status, disability, sexual orientation, gender identity or any other classification protected under applicable federal, state or local law.


Know Your Rights: Workplace Discrimination is Illegal - Optimized for Screen Readers


Reasonable Accommodation Notice


SGL Carbon, LLC is committed to the inclusion of qualified individuals. As part of this commitment SGL Carbon, LLC will provide accommodations when requested by a qualified applicant. If you'd like to view a copy of the company's affirmative action plan or policy statement, please email [email protected] . If reasonable accommodation is needed to participate in the job application or interview process, please contact us at [email protected] or 704-593-5250.

SGL Carbon is a leader in the development and manufacture of products based on specialty graphite and composites materials. Using our comprehensive technology know-how and in close partnership with our customers, we develop intelligent and leading-edge solutions for the big issues of mobility, energy and digitization.


SGL Carbon has more than 4,800 employees worldwide and 29 sites in Europe, North America and Asia, and a service network in over 100 countries.


Publication Date:

Aug 15, 2024


Location:

St. Marys, PA, US, 15857


Business Unit:

Graphite Solutions


Legal Unit:

SGL CARBON, LLC


Functional Area:

Production/Operations/Maintenance


Employment Type:

Full time


Minimum Salary:

72000


Maximum Salary:

108000

Process Engineer
North America
80,001-120,000

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